Technical Specifications
| Door Stile & Rail: | 3” Solid Birch timber with mortise & tenon joinery |
|---|---|
| Face Frame: | 3/4” x 1-1/2” Solid Birch pocket-screwed |
| Drawer Box: | 5/8” Solid wood 4-sided dovetail with clear UV coat |
| Glides: | DTC undermount soft-close full-extension glides |
| Hinges: | DTC 6-way adjustable 1-1/4” soft-close concealed |
| Side Panels: | 1/2” CARB P2 birch plywood with clear UV interior |
| Shelving: | 3/4” thick CARB P2 plywood with edge-banding |
White Shaker Manufacturing Workflow
6-stage quality-controlled fabrication process ensuring durable finish life and dimensional precision:
1. Raw Material Sourcing
Timber grading and moisture testing under controlled temperature conditions to ensure lumber stability.
2. UV Box Fabrication
CNC precision dadoing and UV clear coat sealing on CARB P2 furniture-grade plywood carcass panels.
3. Dovetail Drawer Assembly
Precision tenoner milling producing structural 5/8” solid wood dovetail interlocking corners.
4. Shaker Door Clamping
Pneumatic high-pressure clamping of mortise and tenon solid birch door stiles and center panels.
5. Multi-Pass Sanding
Wide-belt automated sanding followed by meticulous hand-sanding between each primer coat.
6. Cleanroom Robotic Finish
Automated Cefla spray lines applying catalyzed conversion lacquer baked in dust-free drying tunnels.